Labels, ZPL Printers, Codes, and Troubleshooting

Owned by David Ufland
Last updated: Oct 22, 2024 by Steve Rives
7 min read

Printer Model

Label Width

DPI

Notes

Printer Model

Label Width

DPI

Notes

ZD421 Desktop Printer

Direct Thermal: 0.585 in./15 mm to 4.25 in./108 mm
Thermal Transfer Roll: 0.585 in./15 mm to 4.41 in./ 112 mm
Thermal Transfer Cartridge: 0.585 in./15 mm to 4.65 in./118 mm

203; 300

Simple, Cheaper than others

No Screen version of ZD621

 

ZD621 Desktop Printer

Direct Thermal: 0.585 in./15 mm to 4.25 in./108 mm
Thermal Transfer: 0.585 in./15 mm to 4.65 in./118 mm

203; 300

Has a Screen for modifying printer settings.

ZT610 Industrial Printer

Direct Thermal:
8.7 in./ 221 mm L x 7.0 in./177 mmW x 5.9 in./151 mm
Thermal Transfer:
10.5 in./267 mm L x 8.0 in./202 mm W x 7.5 in./ 192 mm H

203; 300; 600

 

 

Direct Thermal Labels

Printer(s)

Durability

Notes

Direct Thermal Labels

Printer(s)

Durability

Notes

Z-Select 4000D
(Spec. Sheet)

ZD421d;
ZD621d;
ZD421t;
ZD621t;
ZT610

 

Medium

No direct exposure to welding, sunlight or other UV light sources

Scratch Resistant; can be torn

Z-Select 2000D
(Spec. Sheet)

ZD421d;
ZD621d;
ZD421t;
ZD621t;
ZT610

Low

No direct exposure to welding, sunlight or other UV light sources

Label can be easily damaged in a shop environment

 

Thermal Transfer Labels

Printer(s)

Ribbon

Durability

Notes

Thermal Transfer Labels

Printer(s)

Ribbon

Durability

Notes

PolyPro 3000T Matte
(Spec. Sheet)

ZD421t;
ZD621t;
ZT610

High

Hard to tear/scratch

Z-Ultimate 3000T
(Spec. Sheet)

ZD421t;
ZD621t;
ZT610

Extreme

Hardest to tear/scratch

Z-Ultimate 4000T
(Spec. Sheet)

ZD421t;
ZD621t;
ZT610

Extreme

Hardest to tear/scratch

 

 

Label Type

Picture Of Label

Label Report and Fields

ZPL Code

Label Type

Picture Of Label

Label Report and Fields

ZPL Code

Pipe Label

 

4” x 2” Label

^XA
^FX COMMENT: XA Opens the code for the label ^FS

^FX COMMENT: Use Unicode font ^FS
^CW0,ANMDJ.TTF^CI28

^FX COMMENT: Set default font size ^FS
^CF0,60

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0

^FO30,15
^FDGTP Stratus^FS

^FX COMMENT: Set default font size ^FS
^CF0,30

^FX COMMENT: Position at 140, 10 on label and print item number ^FS
^FO30,80
^FB770,16,0,L
^FDPackage Name: {{Stratus.Part.PackageName}}\&

Assembly Name: {{Stratus.Part.AssemblyName}}\&

Size: {{Size}}\&

Material: {{Material}}\&

Length: {{Stratus.Part.CutLengthFeetAndInches}}\&

Item #: {{Stratus.Part.Number}}\&

End 1: {{C1}}\&

End 2: {{C2}}\&

Hole Info:\&{{Stratus.Field.Hole info for ZPL Label}}^FS

^FX COMMENT: Position at 15, 10 on label and print QR code ^FS, USE M as Standard Quality QR Code
^FO590,180
^BQN,2,7^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0

^FX COMMENT: XZ Ends the code for the label ^FS
^XZ

 

Pipe Label

 

 

4” x 2” Label

^XA
^FX COMMENT: XA Opens the code for the label ^FS

^FX COMMENT: Use Unicode font ^FS
^CW0,ANMDJ.TTF^CI28

^FX COMMENT: Set default font size ^FS
^CF0,60

^FWR ^FX COMMENT: Rotate all following fields 90 degrees clockwise ^FS

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0

^FO730,30
^FDGTP Stratus^FS

^CF0,30

^FO700,30
^FDPkg: {{Stratus.Part.PackageName}}^FS

^FO670,30
^FDAssembly: {{Stratus.Part.AssemblyName}}^FS

^FO640,30
^FDSize: {{Size}}^FS

^FO610,30
^FDMaterial: {{Material}}^FS

^FO580,30
^FDLength: {{Stratus.Part.CutLengthFeetAndInches}}^FS

^FO550,30
^FDItem #: {{Stratus.Part.Number}}^FS

^FO520,30
^FDEnd 1: {{C1}}^FS

^FO490,30
^FDEnd 2: {{C2}}^FS

^FO10,30
^FB400,16,0,L
^FD{{Stratus.Field.Holeinfo for ZPL Label}}^FS

^FX COMMENT: Position for QR code and rotate it 90 degrees ^FS, USE M as Standard Quality QR Code
^FO20,20
^BQN,2,7R^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0
^FWN

^FX COMMENT: XZ Ends the code for the label ^FS
^XZ

Hanger Label

 

4” x 6” Label

^XA
^FX COMMENT: XA Opens the code for the label ^FS

^FX COMMENT: Use Unicode font ^FS
^CW0,ANMDJ.TTF^CI28
^FX COMMENT: FWR rotates text 90 degrees ^FS
^FWN

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0

^FX COMMENT: Set default font size ^FS
^CF0,80

^FX COMMENT: At 80 font this is more or less centered ^FS
^FO30,569
^FD{{Stratus.Part.ProjectNumber}} {{Item Number}}^FS

^FX COMMENT: Set default font size ^FS
^CF0,60

^FX COMMENT: FWR rotates text 90 degrees ^FS
^FWR

^FO720,150
^FDAssembly^FS

^FX COMMENT: Draws a box with length of 75, width of 500 and line thickness of 6 ^FS
^FO625,10
^GB75,500,6,B

^FS
^FO426,10
^GB205,500,6,B

^FS
^FO226,10
^GB205,500,6,B

^FX COMMENT: Set default font size ^FS
^CF0,50

^FO630,20
^FDNumber: {{Item Number}}^FS

^FX COMMENT: Set default font size ^FS
^CF0,30

^FO140,20
^FB500,10,20,L
^FD{{Stratus.Field.Frank Hanger Assembly Info}}^FS

^FX COMMENT: Set default font size ^FS
^CF0,60

^FO720,775
^FDInstallation^FS

^FX COMMENT: Draws a box with length of 75, width of 500 and line thickness of 6 ^FS
^FO625,700
^GB75,500,6,B

^FS
^FO426,700
^GB205,500,6,B

^FS
^FO226,700
^GB205,500,6,B

^FX COMMENT: Set default font size ^FS
^CF0,50

^FO630,720
^FDNumber: {{Item Number}}^FS

^FX COMMENT: Set default font size ^FS
^CF0,30

^FO140,720
^FB460,10,20,R
^FD{{Stratus.Field.Frank Hanger Install Info}}^FS

^FX COMMENT: Position at 20,200 on label and print QR code ^FS, USE H as High Quality QR Code
^FO20,200
^BQN,2,6^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: Position at 20, 800 on label and print QR code ^FS, USE H as High Quality QR Code
^FO20,800
^BQN,2,6^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: This sets the "Home" coordinate best practices is to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift entire label ^FS
^LH0,0
^FX COMMENT: FWR rotates text 90 degrees ^FS
^FWN

^FX COMMENT: XZ Ends the code for the label ^FS
^XZ

 

Decoiled Straights

 

4” x 3” Label

 

^XA
^FX COMMENT: XA Opens the code for the label ^FS

^FX COMMENT: Use Unicode font ^FS
^CW0,ANMDJ.TTF^CI28

^FX COMMENT: Set default font size for header ^FS
^CF0,60

^FX COMMENT: This sets the "Home" coordinate; best practices are to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift the entire label ^FS
^LH0,0

^FO30,15
^FDGTP Stratus^FS

^FX COMMENT: Set default font size for section headers ^FS
^CF0,50

^FO30,80
^FDDecoiled Straight^FS

^FX COMMENT: Set default font size for body text ^FS
^CF0,40

^FO30,130
^FDPackage Name: {{Stratus.Part.PackageName}}^FS

^FO30,170
^FDAssembly Name: {{Stratus.Part.AssemblyName}}^FS

^FO30,210
^FDProject: {{Stratus.Part.ProjectNumber}} - {{Stratus.Part.ProjectName}}^FS

^FO30,270
^FDSize: {{Size}}^FS

^FO30,310
^FDMaterial: {{Material}} ({{MaterialGauge}})^FS

^FO30,350
^FDLength: {{Stratus.Part.CutLengthFeetAndInches}}^FS

^FO30,390
^FDItem #: {{Stratus.Part.Number}}^FS

^FO30,437
^FDEnd 1: {{C1}}^FS

^FO30,477
^FDEnd 2: {{C2}}^FS

^FO30,517
^FDSeam 1: {{S1}}^FS

^FO30,557
^FDSeam 2: {{S2}}^FS

^FX COMMENT: Set default font size for QR code section ^FS
^CF0,30

^FO550,350
^BQN,2,7^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: Draws a box with length of 75, width of 500 and line thickness of 6 ^FS
^FO20,425
^GB310,180,6,B

^FX COMMENT: This sets the "Home" coordinate; best practices are to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift the entire label ^FS
^LH0,0

^FX COMMENT: XZ Ends the code for the label ^FS
^XZ

 

Spiral Straights

 

4” x 3” Label

^XA
^FX COMMENT: XA Opens the code for the label ^FS

^FX COMMENT: Use Unicode font ^FS
^CW0,ANMDJ.TTF^CI28

^FX COMMENT: Set default font size for header ^FS
^CF0,60

^FX COMMENT: This sets the "Home" coordinate; best practices are to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift the entire label ^FS
^LH0,0

^FO30,15
^FDGTP Stratus^FS

^FX COMMENT: Set default font size for section headers ^FS
^CF0,50

^FO30,80
^FDSpiral Straight^FS

^FX COMMENT: Set default font size for body text ^FS
^CF0,40

^FO30,130
^FDPackage Name: {{Stratus.Part.PackageName}}^FS

^FO30,170
^FDAssembly Name: {{Stratus.Part.AssemblyName}}^FS

^FO30,210
^FDProject: {{Stratus.Part.ProjectNumber}} - {{Stratus.Part.ProjectName}}^FS

^FO30,270
^FDSize: {{Size}}^FS

^FO30,310
^FDMaterial: {{Material}} ({{MaterialGauge}})^FS

^FO30,350
^FDLength: {{Stratus.Part.CutLengthFeetAndInches}}^FS

^FO30,390
^FDItem #: {{Stratus.Part.Number}}^FS

^FO30,437
^FDEnd 1: {{C1}}^FS

^FO30,477
^FDEnd 2: {{C2}}^FS

^FO30,517
^FDSeam 1: {{S1}}^FS

^FX COMMENT: Set default font size for QR code section ^FS
^CF0,30

^FO550,350
^BQN,2,7^FDHA,{{Stratus.Part.QRCode}}^FS

^FX COMMENT: Draws a box with length of 75, width of 500 and line thickness of 6 ^FS
^FO20,425
^GB310,142,6,B

^FX COMMENT: This sets the "Home" coordinate; best practices are to reset this to 0,0 at the start and end of each ZPL code in Stratus. This can be used to shift the entire label ^FS
^LH0,0

^FX COMMENT: XZ Ends the code for the label ^FS
^XZ

Material

Label Recommendation

Material

Label Recommendation

Carbon Steel/Stainless Steel Pipe 2-1/2” and Larger

  • Label Type -
    PolyPro 3000T
    Z-Ultimate 3000T
    Z-Ultimate 4000T

  • Label Size
    4” x 3”

Carbon Steel/Stainless Steel Pipe 2” and Smaller

  • Label Type -
    PolyPro 3000T
    Z-Ultimate 3000T
    Z-Ultimate 4000T

  • Label Size
    4” x 2”

Copper

  • Label Type -
    Any label listed in above sections

  • Label Size
    3” x 1.5”
    3” x 1”
    2” x 1.5”

PVC/Plastics

  • Label Type -
    PolyPro 3000T
    Z-Ultimate 3000T
    Z-Ultimate 4000T

  • Label Size
    4” x 3”
    4” x 2”

Cast Iron

  • Label Type -
    PolyPro 3000T
    Z-Ultimate 3000T
    Z-Ultimate 4000T

  • Label Size
    4” x 3”
    4” x 2”

Support Materials Strut/All Thread

  • Label Type -
    Z-Select 2000D
    Z-Select 4000D

  • Label Size
    4” x 6”
    4” x 4”

Printing Labels Troubleshooting Steps

Sometimes if you install your ZPL printer directly from Windows, it won't work. If this is your situation (the ZPL won't print), consider the following steps:

  1. Start and Stop your Print Spooler under Task Manager > Services.

    image-20240521-142317.png

  2. Right click (or long-press on tablet) and stop, then start this service.

  3. Install the ZPL Setup Utility. Zebra Printer Setup Utilities | Zebra

 

image-20241022-140542.png

 

  1. Install your ZPL printer drives from the Zebra Setup Utility.

  2. In Windows under Printers (see image below):

    1. Uninstall your ZPL printer.

    2. Then, using the Zebra Setup Utility, reinstall your printer.

    3. Set your ZPL printer as the default printer.

 

image-20240521-142018.png

 

d. In Windows 11:

"Let Windows manage my default printer" is ON.
Turn off (or toggle off) the setting "Let Windows manage my default printer".

  1. In Windows, under Printers, uninstall all unwanted printers from computer (many times, printing issues involve conflicting printer and print drivers).

If Your Printer won’t Print from Stratus

If you can print a test label from the Zebra Setup Utility, but not from Stratus

  1. Read the LOG file generated by the Stratus Print app. Exit the Stratus Print app first (so that it will flush its remaining log entries), then go to
    C:\Users\<Windows User>\AppData\Roaming\GTP STRATUS Logs\Print\
    See the Log.Txt file in that folder. The newest activity is at the bottom. Search for the word “Error” or “Warn”

  2. Check Windows User Rights:  You do not need to run the Stratus Printer app as an administrator, but IT department must not lock down the user profile's write rights to the %appdata% part of the hard drive. 

  3. Check Firewalls: The Workstation app uses SignalR over port 443, therefore your IT department has to allow websockets via your firewall.

  4. If you cannot print with a certain user, troubleshoot by trying to print with a user that has elevated rights on the machine and in Stratus.

  5. Try to print a label from a computer NOT connected to your network. If you don’t know how to do this, the GTP SD team can impersonate a user in your company and print to one of their ZPL printers. If they are able to print to a ZPL from Stratus via a user from your company, then there is likely a Windows policy on your computer that prevents the app (via that user) from printing.

  6. If you still have no success, send the log file from Step 1 above to the GTP Service Desk

 

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